AUTOMATIC QUICK-FREEZE POTATO FRENCHS PRODUCTION LINE

AUTOMATIC QUICK-FREEZE POTATO FRENCHS PRODUCTION LINE


Ocena klientów:

PLN6,043,110.00
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Potato fries production and packaging line. 

Total line power: 350 kW

Consumption:

Water: 1.8-2 t/h

Oil: 90 L/h

Capacity: raw material input 1.5-1.7t; output of approx. 1t of finished product.

The line includes:

U-type brush cleaning machine - the potato is pre-washed in the washer and all dirt is removed from it. The working speed is adjustable. 

Technical data:

Power: 4.75 KW

Number of brushes: 9 pcs

Brush roll length: 2.6 m

Material: 304 steel + nylon

Dimensions: 3400 x 900 x 1400 mm

Cutting machine - Once the sorting is complete, the potato is placed in a machine that cuts it into the shape of French fries. 

Technical data:

Capacity: 1500-1700 kg/h

Cut fries size: 6 or 10 mm

Power: 1.1 KW

Dimensions: 950 x 800 x 950 mm

Roller picking machine  - In this machine, the sorting of fries begins. Before starting work, set the distance between the sorting brushes. If the chip is less than the required thickness, it will be eliminated by discarding it into the receiving container under the brushes.

Technical data: 

Power: 1.5 KW

Brush dimensions: length 800 mm, width 120 mm

Number of brushes: 16 pcs

Material: 304 steel

Dimension: 2000 x 1230 x 1200 mm

Vibration picking machine - In this machine, the sorting of fries is done by the required length. The sortable opening is adjusted to the required size of the fries.

Technical data:

Power: 0.25 x 2 KW

Dimension: 1800 mm

Rinsing machine - after selection, the fries will be placed in a rinsing machine to clean them of possible dirt and starch. The machine uses the bubble flushing method, which makes it remove all impurities thoroughly. 

Technical data:

Power: 7 KW

Dimensions: 5000 x 1600 x 1400 mm

Blanching machine - After rinsing, the potato fries are transported to the blanching machine. The water temperature is controlled. This machine prevents the action of the enzyme responsible for the loss of color and structure of the potato. The speed of the machine is adjustable, made of 304 stainless steel.  It also has an insulating layer to prevent heat loss. Extends shelf life.

Technical data:

Power: 230 KW

Dimensions: 8200 x 1600 x 2300 mm

Vibrating dehydrator - After blanching, the fries are transported to a vibrating dehydrator, dehydrating them from the water by means of high-frequency vibrations. The machine is made of 304 stainless steel.

Technical data:

Vibration motor power: 0.25 x 2 kW

Dimension: 1800 mm

Dewater machine - In this machine, the water from the chips is removed by applying air dehumidification. The device is made of 304 stainless steel. The air inlet is equipped with a high-quality filter to prevent contamination. The height of the fan is adjustable. Thanks to the operation of many fans at once, the fries are fully dried in a short time. 

Technical data:

Power: 1.5+0.75 KW

Belt width: 800 mm

Dimensions: 4000 x 1500 x 2000 mm

Frying machine - the device is designed for frying previously prepared fries. It uses the clean oil method, which means that the oil is filtered or changed when the machine detects that it is unclean. The device is made entirely of stainless steel. The oil temperature is regulated by a simple PLC panel. The machine requires a fume hood connection.

Technical data:

Temperature range: 0-300 °C

Power: 260 KW

Dimensions: 9200 x 1600 x 2300 mm

Vibrate de-oiling machine - After frying, the fries are transported to a vibrating de-oiling machine them of oil by means of high-frequency vibration. The machine is made of 304 stainless steel.

Technical data:

Power: 0.5 KW

Dimensions:1800 x 1230 x 1020 mm

Weight: 300 kg

Air blow cooling machine - In this machine, the oil from the fries is removed by applying air drying. The device is made of 304 stainless steel. The air inlet is equipped with a high-quality filter to prevent contamination. The height of the fan is adjustable. Thanks to the operation of many fans at once, the fries are fully dried in a short time. 

Technical data:

Power: 1.5+0.75 kW

Belt width: 800 mm

Dimensions: 4000 x 1500 x 2000 mm

Cooling Machine - In this machine, the fried fries are pre-cooled <20°C before being put into freezing.

Technical data:

Power: 1.5+0.75 kW

Belt width: 800 mm

Dimensions: 5000 x 1500 x 2000 mm

Vibrating distributor - The fries are distributed on the cooled plate by means of high-frequency vibrations to prevent sticking. Made of 304 stainless steel.

Technical data:

Power: 0.5 KW

Dimensions:1800 x 1230 x 1020 mm

Weight: 300 kg

Cooling tunnel - used for freezing fries.  

Technical data:

Power: 35 KW

Cooling capacity: 180 kW

Belt width: 1100 mm

Capacity: 1000 kg / h

Input temperature: < 15°C

Output temperature: <-18°C

Freezing time: 8-20 min

Material: 304 steel

Dimensions: 11500 x 4200 x 3500 mm

Conveyor and feeder system

The speed is adjustable.

Technical data:

Power: 0.75 KW

Belt width: 600 mm

Material: 304 steel + PU

Multi head scale weighing and packaging machine

It is possible to adapt the packaging system to the customer's requirements.

A complete vertical packaging system included 14-head weigher, product feeding elevator, packaging machine. 

The product is fed by an elevator to the weigher, where it is portioned and transferred to the packaging machine.

Technical data:

Power: 6KW

Number of heads: 14

Package size:

Length: 100 - 420 mm 

Width: 110 - 350 mm

Capacity: 10 - 72 pcs/min

Filling range: 0.15-2.5 kg/bag (for french fries, popular packing is 1kg, 2kg, 2.5kg)

Size: 3000 x 3000 x 2600 mm 

Weight: 1200 kg

Specific References