NON STOP TOILET ROLL / KITCHEN TOWEL REWINDER LINE

NON STOP TOILET ROLL / KITCHEN TOWEL REWINDER LINE


Ocena klientów:

PLN6,975,000.00
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Application:
Complete production line for the production of toilet paper or paper towels YD PL 400C 2900.
Covers all equipment necessary for their production and packaging:
Automatic machine creating a cardboard roll with a CW 160 feeder
A winder that applies paper to long bales, also forming a perforation on YD PL 400C-2900 paper
Glue sticking the last sheet of DT30 paper bale
The A 360 bale holder
LS 160 4L circular knife cutting off consecutive rolls of paper from ready-made beams
Wrapper for individual rolls BJ SW200 dedicated for large rolls of paper
BJ RW30 wrapping machine
Functions:
Stable operation is guaranteed by PLC controllers.
Devices made of steel.
The line is completed exactly according to the customer's needs (efficiency, dimensions and type of paper, etc.)
Technical data:
The machine creating the CW 160 cardboard roll
Power: 9.5 kW
Power supply: 3 x 380 V / 50 Hz
Max. width of the Jumbo roller: 65-85 mm US 2,5-3"
Max. diameter of the Jumbo roller: ≤1000
Inner diameter of the Jumbo roller core: ɸ 76 mm US 3"
Winding discs: 2-3 pcs
Uncoiling system: Included
Adhesive device: Pneumatic adjustment of the paper and the adhesive wheel to be separated when the machine stops
Construction speed: 160 m / min., US 6299" Core speed 80 m / min. US 3149"
Production speed: 130 m / min., Core output speed of 65 m / min. US 2559"
The diameter of the core: ɸ 35-50 mm (two sizes attached to the machine to customer's order) US 1,3-2"
Max. thickness of a cardboard roll: 1.5 mm US 0,05"
Tolerance of cardboard roller length: ± 2 mm US 0,08"
Cutting accuracy: ± 0.5 mm US 0,02"
Adjusting the length of the cardboard roll: yes
Lubrication system: The first lubricating strip
Management system: SIEMENS PLC display, frequency conversion speed controller, LCD control panel
Required air pressure: 0.6 MPa
Air consumption: 2m³ / h
Drive system: Independent engine, servo motor, timing belt, chains
Roller for cardboard rolls
Power: 2.5 kW
Power supply: 3 x 380 V / 50 Hz
Width of the body: 2850 mm US 112"
Construction speed: 30 beams / min.
Charging with chains with bracket
Drive unit: independent silink, timing belt, belt, chains
Toilet paper winder YD PL 400C-2900
Power: 52 kW, vacuum pump 18.5 kW, a total of 70.5 kW
Power supply: 3 x 380 V / 50 Hz
Max. width of the Jumbo roll: 2850 mm US 112"
Design speed: 400 m / min. US 16"
Production speed - efficiency: 350 m / min., 20-25 beams / min. US 14"
Scrolling: Non-stop
Cutting type: on the perforation line
Housing: Thick steel sheet - 50 mm US 2"
Diameter of the scroll: core 90-130 mm US 3,5-5"
Control of scrolling diameter: Can be set on the operation panel, accuracy +/- 2 mm US 0,08"
Roller control system: Servo motor, timing belt, accelerator
Control of scrolling length: Possibility of setting on the operation panel by counting sheets after perforation, accuracy +/- 1 sheet
Stress control: Automatic adjustment of tension with a dancer roll
The outer diameter of the core: 35-50 mm (regulated according to the customer's order) US 1,3-2"
Gluing: Automatic gluing of the center during rewinding (without stopping the machine)
Perforating unit: One rotating spiral perforation roller with 4 perforating knives
One stable perforation roller with 2 pcs of cutters, suitable for rolls of toilet paper or paper towel.
Error detection system - paper jam or rupture.
It has a lubricating felt.
Perforating system: 90-150 mm (4 blades) US 3,5-6" 180-300 mm (2 blades). US 7-12"
Tolerance of stroke: +/- 1mm. US 0,03"
Detection system: Error detection sensor - the machine stops when the paper breaks off
Requirements for air pressure: 0.6 MPa
Air consumption under pressure: 2 m3 / h
Drive system: Low-noise engine, Servo motor, timing belt
Management panel: SIEMENS - display and touch screen
Remote control system: When connecting a computer with internet access
Lubrication system: Central
Safety cover: Full protection around the line.
DT30 gluing machine (attaches the last sheet to the paper bale)
Power: 4.87 kW
Power supply: 3 x 380 V / 50 Hz
Sealing: Push, roll and seal cylinder
Max. width of the Jumbo roller: 2850 mm US 112"
The length of the final leaf: 10-30 mm, is adjustable US 0,3-1"
Tolerance: ± 3 mm US 0,1"
Construction speed: 30 beams / min.
Efficiency: 25 beams / min.
Adhesive supply: Lockable pressurized container with filter, start and stop control of the adhesive
Required air pressure: 0.6 MPa
Air consumption: 2.5 m³ / h
Drive system: Servo motor, timing belt
The A 360 bale holder
Power: 3 kW
Power supply: 3 x 380 V / 50 Hz
Max. width of the Jumbo roller: 2850 mm US 112"
Discharge speed: 30 bins / min.
Bale diameter: 90-130 mm US 3,5-5"
The quantity of stored bales: 300 pcs
Discharge control: Operating display
Overload protection system: Included
Required air pressure: 0.6 MPa
Air consumption: 0.5m³ / h
Drive system: Independent engine, chains
The A 360 bale holder
Power: 3 kW
Power supply: 3 x 380 V / 50 Hz
Max. width of the Jumbo roller: 2850 mm US 112"
Discharge speed: 30 bins / min.
Bale diameter: 90-130 mm US 3,5-5"
The quantity of stored bales: 300 pcs
Discharge control: Operating display
Overload protection system: Included
Required air pressure: 0.6 MPa
Air consumption: 0.5m³ / h
Drive system: Independent engine, chains
Circular knife LS 160 4L
Power: 23.61 kW
Power supply: 3 x 380 V / 50 Hz
Max. width of the Jumbo roller: 850 mm US 33"
Rotary blade: Ø 610 mm US 24"
Bale diameter: 90-130 mm US 3,5-5"
Construction speed: 160 cuts / min
Production efficiency: 120 cuts / min. (cutting length 100 mm US 4"), 4 rolls / cutting; 90 cuts / min. (cutting length 230 mm US 9"), 4 rollers / cut
Cutting method: Rotating rotary knife
Height of the knife holder: Adjustable on the operating display with safety lock
Dirt removal system: Suction fan
Cooling system: Top fan, air supply
Cutting length adjustment: On the control panel, tolerance ± 1mm. Range 80-280 mm US 3"-11"
Lubrication system: Centralized, automatic blade lubrication
Vertical cutting tolerance: ± 1 mm US 0,03"
Staple removal system: Yes
Required air pressure: 0.6 MPa
Air consumption: 1.5 m³ / h
Drive system: Independent engine, servo motor, timing belt, chains
Security housing: Internal locks on each door.
Single-roll wrapping machine BJ SW200
Power: 15 kW
Power supply: 230 V /  50 Hz
Roll dimensions: Diameter: 80-125 mm,US 3-5" Length: 80-200 mm US 3-8"
Paper: Max. ɸ paper rolls: 400 mm US 16"
Max. paper width: 450 mm US 18" 
The appropriate paper thickness: 0.018 - 0.03 mm  US 0.0007" - 0.0118"
Material: OPP, PE, OPP / CPP, PT / PE
Capacity: 150-180 paks / min.
Compressed air: 6 kg / cm2, 0.25m3 / min.
The machine is packing packages with BJ RW30 rolls
Total power: 13 kW
Power supply: 3 x 380 V / 50 Hz
Capacity: 18 packs / min.
Types of packaging: 2x2, 2x3, 2x4, 2x5, 2x6
The size of a single roll (mm): ɸ 85-125, length 85-120 US 3,3-5"
Compressed air: 0.5 - 0.7 MPa, 30 l / min
Material: PE, previously prepared sack.
 

Specific References